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Issojet Products Bell Kiln

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PRODUCT

RANGE OF KILNS:

ISSOJET BURNERS are used in bell type, Shuttle type & Tunnel kilns. All these types of kilns are manufactured by us using various types of our own burners. Capacities of kilns to meet specific customer needs varying from 1 m3 to 30 m3 are within our normal range of manufacture, both for oil and gas fired application. We use fuels like LPG, HSD, LDO, KEROSENE, NATURAL GAS and PRODUCER GAS

CHARACTERISTICS OF ISSOJET BURNER:

Issojet manufacture is a combination of optimum mixing of fuel/air ratio to obtain ideal uniform temperature inside kilns/furnaces using diffusion air. The air so sent in is let out at very high velocity in the form of hot air (Not as flame) thereby creating uniform heating/heat transfer to the wares. An ideal ISSOJET burner is constructed with a high purity super refractory material inside which the flame is converted into hot air and released at very high velocities of upto appr.300 miles per hour through the discharge end of the burner block.

FLOW SEQUENCES

High velocity hot air comes out from burner block and circulates in clock and anticlockwise direction, passes through flue path through down draft controlled exhaust fan which ultimately controls kiln pressure by electrical control devices.

The ISSOJET BURNER system of firing in the ceramic kiln involves extra high velocity burners with best optimum kiln design. This high velocity burners brings out as heat as jet from fully burned fuels with uniform constant temperature at a distance of 25 feet in line.  The design of the kiln is in such a way that the jet hot air flows in predetermined path and direction. Thus ISSOJET BURNER system controls the circulation in and around the wares, maximizing the uniformity, fuel efficiency and shorter firing cycle.

SALIENT FEATURES OF OUR ISSOJET BURNER SYSTEM :

1.FUEL SAVINGS

Fuel  savings of upto 40% from conventional kiln operations can be achieved due to uniform heat transfer/ perfect combustion / diffusion air.

2.SHORTER FIRING CYCLE

Effective heat transfer inside furnace reduces time taken there by shortening firing cycle.

3.IMPROVED CONSISTENT

Extremely high degree of uniformity of temperature ensures similar firing conditions for wares inside the kiln. Also firing rejections are reduced to minimum levels. Once parameters are established rarely any variance will occur in different cycles of firings.

4.AUTOMATIC CONTROL

Our electrical and Electronic systems control.

  • Air / Fuel ratio
  • Temperature of various zones
  • Kiln pressure and circulation of diffusion air there by completely keeping kiln under automatic control.

5. FUEL

Compatible to both oil and gas

6. OVERALL COST REDUCTION

Fuel savings, less rejections and lower labour costs result in overall cost reduction.

 Salient Features:

·         Atomizing the fuel by compressed air to fine mist.

·         Minimum 10% fuel saving compared to other conventional burners.

·         Proportional oil and air controls, gives stochiometric combustion.

·         Early maintenance for cleaning the nozzle.

·         No moving parts.

·         Using the diffusion air to get high velocity of Hot air from burner.

·         using the diffusion air to get correct temperature from tip of the burner.

Operation:

At low temperature, diffusion air should be more quantity such a way that, required temperature will be obtained at the burner tip.

Subsequently the temperature increases the diffusion and air quantity should be reduced gradually.

The combination of both combustion system and diffusion system increases the correct raising of temperature and also uniformity of the temperature even from the low temperature.

This will create positive pressure in the furnace there by no cold air will pass in.

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